Automotive Innovation Case Studies

Driving Digital Transformation Across the Automotive Value Chain with Proven Solutions

Tackling Industry Challenges

Key automotive challenges we address for our Indian and global clients

Predictive Maintenance

Detect anomalies and predict failures using sensor analytics and machine learning to reduce downtime.

Supply Chain Optimization

Visibility and optimization across OEM and supplier networks to improve lead times and reduce inventory cost.

Safety & Compliance

Ensure regulatory compliance and product safety through robust validation, testing and documentation.

Vehicle Safety Management

Systems and processes for vehicle safety lifecycle management and traceability.

Digital Modelling 3D & EV

Advanced DMU, digital twin, and simulation workflows for EV-specific engineering challenges.

Traceability & Root Cause Analysis

End-to-end traceability to quickly diagnose failures and improve design-to-manufacture feedback loops.

Success Stories

"We've helped leading automotive manufacturers achieve breakthrough results "

Manufacturing

Digital BIW Assembly Optimization

Welding distortion, dimensional variation, and increased rework cycles in traditional BIW assembly with limited process visibility.

  • Digital Twin & PLM Integration
  • AI-driven Dimensional Accuracy
  • IoT-based Real-Time Monitoring
30-40%
Less Rework
25%
Faster Production
EV Innovation

Dashboard & Vehicle Cluster System

Creating unified digital dashboard for both EV and ICE vehicles with comprehensive diagnostics integration.

  • Adaptive UI for multi-display environments
  • CAN & LIN communication with OTA
  • GD&T optimization for integration
20%
Fewer Prototypes
Better
Visibility
Commercial

Systems Design

Optimizing design and manufacturability for commercial vehicle closures while maintaining safety and interchangeability.

  • Enhanced BIW assemblies design
  • 3DCS & Vis VSA tolerance analysis
  • ISO & ASME GD&T compliance
15%
Less Rework
Better
Interchangeability
EV Systems

EV Lighting & Electrical Systems

Developing intelligent lighting with adaptive features, energy optimization, and global standards compliance.

  • CAN/LIN integrated lighting modules
  • Thermal & optical simulation
  • EMI/EMC compliance validation
12%
Light Uniformity
Extended
Life Cycle
Testing

Auto-Tuning & Trackability System

Enabling intelligent performance tuning and test track monitoring for OEM validation with reduced cycles.

  • Software-controlled auto-tuning algorithms
  • GPS & sensor-based trackability
  • Dashboard analytics for performance
18%
Less Test Time
Optimized
Calibration
Digital Design

Wiring Harness Optimization

Complex electrical architectures integrating infotainment, ADAS, and powertrain requiring precision design.

  • PTC Creo Parametric 3D routing
  • Windchill PLM integration
  • Cross-team collaboration workflow
15-20%
Less Rework
Faster
Design Release
EV Platform

Battery Cradle Optimization

Optimizing battery cradle strength, achieving lightweighting targets, and ensuring crash safety for EVs.

  • CATIA V5 & Creo structural design
  • FEA/CAE validation & testing
  • 4D engineering principles (DFM, DFA)
8-10%
Weight Reduction
Enhanced
Safety

Our Enablers

Leadership and technical stewardship that drive our automotive and industrial engineering excellence.

Santosh Saraf
Chief Executive Officer
Leadership & Growth
Sanjay Bhatia
Advisory Engineering Director (R&D)
R&D & Process Innovation
Nilesh Patil
Technical Manager
Integration & Development

Ready to start your project?

Let's discuss how our services can help transform your business and achieve your digital goals.

Get Started Today